I took some time off from work the week of Thanksgiving to spend that time enjoying my family and building this cool project.
I designed and built this self-powered, Bluetooth speaker from 5/4 spalted cherry. It is powered by a Dayton Audio KAB-250 amp board (2 x 50 watts) with integrated Bluetooth chip delivered to a pair of Dayton Audio RS100-4 full range drivers. It was really fun and relatively simple to build. The most challenging part was of this project was creating the large volume control, and flush mounting the drivers. I also learned how to cut dovetailed corner keys out of mahogany to strengthen the miter joints at the corners.
I hope you enjoy the photo gallery. You can also hear how it sounds in this video demo on my facebook page (you may need to adjust the volume of the video.)
This is how it looks before finishing.
This is the top view before finishing. You can see the volume control post and two LEDs.
Gluing in the mahogany corner keys
Here I’m testing the electronics to ensure I know how it should be wired before everything is installed.
Installing the electronics
Mahogany dovetailed corner keys
Mahogany dovetailed corner keys and volume control
The nearly 3-inch volume control is made from the same cherry board
I have been busy at home all week working on our new kitchen, but I have a moment to share this gorgeous sight with you. I took this picture of wild Wysteria and Carolina Jasmine on Easter Sunday. It was growing wild along the road near my church in Lawrenceville, Georgia. It’s amazing what we see when we keep our eyes open on God’s world. Enjoy!
Wild Wysteria and Carolina Jasmine in bloom
Happy Friday! I am neck-deep in building a new kitchen for Dawn. I’m making progress but have a long way to go. If you’ve never tackled a big project like this you may wonder how it’s done. The easiest explanation is that you follow these nine high-level steps:
- Design: Take your time. Do it over and over and over until your client and you are satisfied. I think I went through 15+ iterations before my client (Dawn ;) said “Yes! That’s what I want!” (My status: Done, but always tweaking.)
- Carcasses: You have a lot of cabinet boxes (carcasses) to build out of plywood. Remember to finish the inside with a clear finish. I used Minwax Polycrylic. (My status: Done finally, though I took October-January off to recuperate from back surgery.)
- Face Frames: If you are building traditional cabinets, face frames come next. These are made out of the hardwood of your choice. Your material decision depends on how you plan to finish your cabinets: paint or stain. We are using Ambrosia Maple and plan to use a chemical treatment to make them look gray and weathered. See the photos below. (My status: Done.)
Here, some face frames are resting against cabinet carcasses in my basement
- Doors & Drawers: This is where you build and carefully fit doors and drawers. This requires math, accurate measurements, and some skill with hand planes. (My status: Starts tomorrow.)
- Miscellaneous Internal Parts: This step is where you build all of your sliding trays, knife drawer inserts, spice racks, etc.
- Finish: No, you’re not finished ;). This is the step where you can start applying paint or stain and top coats to the face frames, doors, and drawers. Depending on your finish, you may want to do this after the Assembly step. (My status: decisions made, but not started.)
These ambrosia maple scraps show the natural color of the wood.
Here are the same scraps treated with a vineger/steel wool solution that ages them to a silvery gray. (the image makes them look a bit more green than real life). The milk painted red square will be used on our new island. Picture these with dark stone countertops.
- Assembly: This is the fun part. Now you get to attach all those face frames, doors and drawers and see your design become reality.
- Install: Hooray, now you can do the tedious work of temporarily removing the doors and drawers, and installing your cabinets so they are perfectly level, straight, square and plumb. Be prepared for a little frustration since your home’s walls are NEVER straight, plumb and square. Take your time. A poor installation will haunt your dreams forever.
- Countertops: Buy them or make something fancy out of wood, stone, or concrete. But for goodness sake, don’t top off your beautiful, custom work with laminate countertops!
You may be wondering how much a custom DIY kitchen costs? So far, I have spent about $3,500, including $2,500 for stainless steel appliances. Once the countertops and fancy apron sink are in, I expect to be around $6,000-$7,000. Compare this to paying a contractor $25,000-$30,000 for a kitchen like this. I expect the new kitchen will add ~$20,000 to our home’s market value.
I hope this post inspired your own dreams. If so, please leave a comment or question below.
Happy Friday, and don’t forget to stop for worship this Palm Sunday.